IIOT Solution that enables users to Monitor and Evaluate Real-Time and Historian data of the most valuable data for production lines efficiency such as Machine Availability, Machine Performance, Performance Loss, Quality rate and Consumption/ Production rate. and presents these data in an optimized dashboard with the most suitable KPIs that help decision makers to be more lean.
Availability takes into account Availability Loss, which includes all events that stop planned production for an appreciable length of time. Availability Loss includes Unplanned Stops (such as equipment failures and material shortages), and Planned Stops (such as changeover time).
Performance
Performance takes into account Performance Loss, which includes all factors that cause the production asset to operate at less than the maximum possible speed when running (including Slow Cycles and Small Stops).
Quality
Quality takes into account Quality Loss, which factors out manufactured pieces that do not meet quality standards, including pieces that are later reworked.
OEE
OEE takes into account all losses (Stop Time Loss, Speed Loss, and Quality Loss), resulting in a measure of truly productive manufacturing time.
Remember, if you can measure it, you can improve it.
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OEE BENCHMARKS
100% OEE is perfect production: manufacturing only good parts, as fast as possible, with no stop time.
85% OEE is considered world class for discrete manufacturers. For many companies, it is a suitable long-term goal.
60% OEE is fairly typical for discrete manufacturers, but indicates there is substantial room for improvement.
40% OEE is not at all uncommon for manufacturing companies that are just starting to track and improve their manufacturing performance. It is a low score and in most cases can be easily improved through straightforward measures (e.g., by tracking stop time reasons and addressing the largest sources of downtime – one at a time).
EMTech's OEE Monitoring solutions helps you identify opportunities to reduce costs in your manufacturing operation and make the impact of improvements measurable.
If you’re interested in maximizing your manufacturing value, book a free meeting with our experts.